Membrane Boiler Water Wall Made of 20G Tube and Q235B Fin in GB Standard for Coal-fired Power Plant Boilers

Introduction

Water wall panels are the main heating surface of boilers, composed of numbers of rows of steel tubes, arranged around the boiler corner. Inside is the flowing water or steam, and the outside accepts the heat of the flame in the furnace of the boiler, mainly absorbing the radiation heat of the high temperature combustion products in the furnace. The working fluid rises in it and evaporates by heat.

Membrane water wall is an air-tight structure consisting of pipes and fins.The advantages are less air leakage in furnace; can use pipe-laying wall, less load on steel structure and lower cost of boiler; easy to use suspension structure and improve thermal expansion system, suitable for large-scale mechanized production, high assembly rate, low heat storage capacity and shorten star-up and shutdown time. The disadvantage is that the manufacturing process is complex. Membrane water wall is often used in large capacity, high temperature and high pressure boilers.

Materials for water wall panels
20# Steel, SA192, SA 106B, 15CrMoVG, 12Cr1MoV

Standards
ASME Code standard, GB Standard

Quality inspection
MT, RT, Hydraulic test

Specification

The main function of water wall panels in boiler is to absorb the heat generated by high temperature flame or flue and to generate steam or hot water in tubes, hence to reduce the temperature in the chamber .

• Membrane boiler water wall panel: spot welds many rolled finned tubes into a sealed combined heating surface, which improves the airtightness of the furnace and reduces air leakage.
• Studded water wall tubing: welds pins of 20 to 25 mm in length and 6 to 12 mm in diameter on the water wall tube, and then applies a chrome ore refractory plastic to reduce the water wall panel’s heat absorption, and increase the temperature in the combustion zone. It is appropriate for situations where it is difficult to set fire to the fuel, as well as specific slag tapping furnaces.
• Plain tube boiler water wall panel: composed of a whole row of seamless steel pipes, the simplest structure.
• Wall-attached boiler water wall tubing: embedded in the inner wall of the furnace wall, single-sided heat absorption.
• Double-sided heated water wall panel: installed in the middle of the large boiler furnace, which is divided into two parts that are independent of each other, and both sides are heated.

SuZhou Saneco boiler co.ltd is a high-tech enterprise specialized in producing of boiler spare parts, such as fin tubes, economizers, super-heater and re-heater, boiler water wall panels, boiler manifold headers, and boiler steam drums for industrial boilers. Company also provide turnkey service for our customers from design, manufacturing, installation to maintenance.

The Company covers an area of 200,000 square meters of plant area and has fixed assets of 260 million yuan. The Company has more than 260 employees, including more than 52 engineering and technical personnel, more than 150 qualified welders and 30 professional inspectors (including NDT RT-III personnel).